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Flap valves, Change-over valve chests & Valve actuators - ship service sytems

Valves are designed to control or interrupt flow. This is done in valves by lowering, raising or rotating a disc in relation to a seating surface or by controlling the movement of a ball.

Flap valves

: Scupper pipes from accommodation spaces are fitted with non-return valves. Those scuppers from spaces below the bulkhead deck, are required to be fitted with non-return valves which can be positively closed from above the bulkhead deck or, if this is not practical, with two non-return valves. A common type of non-return valve (Figure 1) has a hinged flap which is pushed open by outward flow and closed by its own weight. The flap prevents inward passage of sea water.

Flap check valve (Blakeborough and Sons Ltd.)
Figure 1: Flap check valve (Blakeborough and Sons Ltd.)
1. Cover 5. Seat ring 2. Body 6. Face ring 3. Hinge shaft 7. Door 4. shaft bearing


Change-over valve chests

Dual purpose tanks such as those for either oil or water ballast require exclusive connections to separate systems. Special valve chests (Figure 2) with interchangeable blanks and connecting passages are installed for this duty. The example shown has two suction valves flanked by a blank on one side and a dome on the other. In the position shown, the two suction valves have access via the dome, to the water ballast main but not to the oil fuel main. By simply changing over the blank and the dome the situation is reversed.

valve-change-over-chest
Figure 2: two-valve change-over chest for oil and ballast suctions as arranged when filling or discharging ballast


Valve actuators



A variety of valve actuators to control the opening and closing of globe, gate and butterfly valves are available. In some types an electric motor, fitted with limit switches is used to turn a threaded stem through a yoke, purely substituting the action of a handwheel.

Most remotely operated valves have pneumatic or hydraulic actuators. These give linear motion to a piston which for a globe or gate valve moves the valve stem axially up or down. The globe valve disc may be given a slight turn on landing to clean the seat. The piston actuator for a butterfly valve rotates the valve disc through 90 degree directly or through a scroll arrangement (Figure 3)

Pneumatic butterfly valve actuator showing scroll cam arrangement=
Figure 3:Pneumatic butterfly valve actuator showing scroll cam arrangement




Summarized below some of the basic procedure of machinery valves & pipeline systems :
  1. Valves & pipeline materials corrosion & erosion

  2. Galvanic corrosion is a major challenge for any pipes which carry sea water. Rust is a particular corrosion problem for steel pipes exposed to contact with sea water or moisture generally and air. Pipe runs along tank tops or on deck, are examples of the latter. Steel pipes in these areas require external as well as internal protection.....

  3. valves-&-pipelines-strength-of-materials

  4. The strength of materials used for pipes and fittings must be adequate for the system pressures and possible over-pressures. Pipelines and valves, for example, used to carry and control the flow of high temperature, high pressure steam must obviously be made to very exacting specifications by approved manufacturers.....

  5. Valves & pipelines-system cleaning & draining

  6. It is often found, in new ships, that the bilges and bilge systems have not been thoroughly cleaned with the result that wood, nuts, bolts, rags and other debris are found inside valves and pipes after initial bilge pumping. These choke the valve-chests and prevent the valves from being properly closed. They also block strainers. ....



  7. Expansion arrangements

  8. Provision must be made in pipe systems to accommodate changes in length due to change of temperature, and so prevent undue stress or distortion as pipes expand or contract.....

  9. Valves & cocks

  10. Cocks and valves are designed to control or interrupt flow. This is done in cocks by rotating the plug, and in valves by lowering, raising or rotating a disc in relation to a seating surface or by controlling the movement of a ball. ...

  11. Butterfly valves

  12. A butterfly valve consists basically of a disc pivoted across the bore of a ring body having the same radial dimensions as the pipe in which it is fitted.....

  13. Gate valves

  14. Unlike the globe valve, gate (or sluice) valves give full bore flow without change of direction. The valve disc known appropriately as a gate,....

  15. Globe valves

  16. The globe valve has a bulbous body, housing a valve seat and screw down plug or disc arranged at right angles to the axis of the pipe....

  17. Relief valves

  18. Excess pressure is eased by a relief valve . This consists of a disc held closed by a spring loaded stem. The compression on the spring can be adjusted so that the valve opens at the desired pressure. ....

  19. Valves traps

  20. A steam trap is a special type of valve which prevents the passage of steam but allows condensate through. It works automatically and is used in steam heating lines to drain condensate without passing any steam. ....

  21. Flap valves & valve chest

  22. Scupper pipes from accommodation spaces are fitted with non-return valves. Those scuppers from spaces below the bulkhead deck, are required to be fitted with non-return valves which can be positively closed from above the bulkhead deck or, if this is not practical, with two non-return valves.....

  23. Quick closingvalves

  24. Fuel oil service and some other tanks must be fitted with valves that can be closed rapidly and remotely in the event of an emergency such as fire. Wire operated valves are commonly fitted,....

  25. Strainers & filters

  26. The term strainer is sometimes used specifically for a simple device made up with a single layer of coarse gauze, a very coarse wire mesh or a drilled or perforated plate. ...




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